Page 248 - jjtools
P. 248

4CRE                                                                                                                                      RPM : rev./min Feed : mm/min

     Material                                 Prehardened Steels / Hardened Steels                                            Hardened Steels
       Hardness                                              NAK / SKD                                                           SKD / SKT

                                                      30HRc ~ 45HRc                                                         45HRc ~ 55HRc

     Outside   Effective   RPM                FEED              Ap                      Ae               RPM      FEED              Ap                    Ae
     Diameter  Length
                          13,455               1,265         Axial Depth            Radial Depth        11,730    1,046          Axial Depth          Radial Depth
      1mm         4        8,625                 495                                                     7,475      495
     1.2mm        10                                           0.038                  0.264                                        0.030                0.238
                  4       12,880               1,380           0.011                  0.123             11,730    1,070            0.009                0.098
      2mm         10       8,855                 782           0.031                  0.440              7,130      587            0.023                0.293
     2.5mm        6                                            0.017                  0.176                                        0.009                0.147
      3mm         12      11,385               1,265           0.040                  0.475             10,350    1,150            0.037                0.435
      4mm         6        8,280                 817           0.028                  0.317              7,590      759            0.025                0.290
                  12                                           0.063                  0.633                                        0.059                0.713
      6mm         10      12,650               1,265           0.045                  0.396             11,730    1,173            0.043                0.396
      8mm         20       8,970               1,012           0.065                  0.528              8,280      943            0.065                0.528
     10mm         10                           1,380           0.047                  0.264              9,775                     0.030                0.220
     12mm         20      10,580               1,150           0.094                  0.684              7,360    1,150            0.059                0.684
                  13       7,590               2,070           0.057                  0.567                         655            0.035                0.567
                  20                           1,495           0.105                  1.150             10,235                     0.082                1.150
                  30      11,040               1,576           0.069                  0.920              7,705    2,070            0.054                0.920
                  20       8,165               1,380           0.043                  0.745              7,590    1,495            0.033                0.745
                  40       9,085               1,104           0.176                  2.305              5,980    1,530            0.176                1.281
                  22       7,130               1,691           0.098                  1.320              5,290    1,288            0.098                0.733
                  24       6,325                               0.212                  2.921              3,335    1,058            0.212                1.518
                  26       5,635                 782           0.242                  3.140              1,610                     0.253                1.645
                           2,875               1,840           0.265                  3.105              2,760      978            0.276                1.714
                           4,600               2,013                                                     2,185      460
                           3,680               2,070                                                     1,725      782
                           2,875                                                                                    621
                                                                                                                    495

     Milling                                                 Ap Axial Depth
     amount                                                  Ae Radial Depth
     of side
     milling

     6CRL                                                                                                                                      RPM : rev./min Feed : mm/min

                                                                                    Side Milling

                                  Alloy Steels                       Prehardened Steels                    Hardened Steels                     Hardened Steels

     Material                            SKD                         CENA1, NAK80                          SKD61~SKT4                          SKD11~SKH51

       Hardness                   25HRc ~ 35HRc                      35HRc ~ 45HRc                         45HRc ~ 55HRc                       55HRc ~ 65HRc

     Outside Diameter     High Speed            General      High Speed             General       High Speed      General        High Speed           General

     6mm                  RPM FEED            RPM FEED       RPM FEED               RPM FEED RPM FEED             RPM FEED       RPM FEED             RPM FEED
     8mm
     10mm                 13,000  4,910       6,400   2,420  13,000  4,390          5,300  1,250   11,000  3,270  4,200     870  8,000         2,160  3,200     600
     12mm                 10,000  5,040       4,800   2,420  10,000  4,500          4,000  1,260    8,000  3,170  3,200     890  6,000         2,160  2,400     600
     16mm                         4,840       3,800   2,300          4,320          3,200  1,210    6,400  3,040  2,500     830  4,800         2,070  1,900     570
                           8,000  4,440       3,200   2,150   8,000  3,960          2,700  1,130    5,300  2,800  2,100     780  4,000         1,920  1,600     540
                           6,600  4,200       2,400   2,070   6,600  3,750          2,000  1,080    4,000  2,640  1,600     760  3,000         1,800  1,200     520
                           5,000                              5,000
                                                                                                  0.03D

                                                                                                  1.0D

     Depth of Cut

     Use a highly rigid and accurate machine as possible.
     Use the appropriate coolant for the work material and machining shape.
     These condions are for general guaidance: in actual machining conditoins adjust the parameters according to your actual machine and
     work-piece conditions.
     If the rpm available is lower than that recmmended please reduce the feed rate to the same ratio.

231            JJ TOOLS
   243   244   245   246   247   248   249   250   251   252   253